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Monoblock Vial Filling & Sealing Machine

Monoblock Vial Filling & Sealing Machine

HomeMonoblock Vial Filling & Sealing Machine

Monoblock Vial Filling & Sealing Machine manufactured by LITCO is a highly efficient unit which saves both time and power in the Packaging Line.  The arriving dry vials are unscrambled and properly directed on the moving Delrin slat conveyor belt at the necessary speed for the precise positioning beneath the filling equipment. They are then passed through the unscrambler after being disinfected and siliconized. The filling unit is made up of a filling head, syringes, and nozzles that are used to fill containers with liquid. The syringes have an SS 316 structure and may be used with either glass or SS syringes. The vial is held while filling by a Star Wheel that is provided. A sensor is available. With the assistance of the delivery suite, the filled vial on the same station picks up the rubber stopper from the vibratory bowl and places it on the vial using the pressure of the roller. The vial is moved for the upcoming procedure.

Special Features:

  • cGMP model with all contact parts SS 316 and non-Contact parts with SS 304 including the basic frame.
  • Crafted S.S. holders, lapped glass as well as S.S. syringes and piston and precision built valve system for achieving very high accuracy in fill size and
  • drip proof performance.  Precise setting and accuracy can be easily
  • adjusted on the machine itself.
  • Minimum change over time, from one size of container or fill size to another.
  • Machine height can be adjusted to match with other machines so as to
  • synchronize with each other efficiently.
  • Machine is equipped with PLC system & printing facility with passwords. (Optional)
  •  In-feed & Out-feed Turn Table (Optional)
  •  ± 0.5% Filling Accuracy
  •  No Bottle No Filling System
  •  No Bottle Machine Stop System
   
TECHNICAL SPECIFICATIONS
MODEL LVFL-30 LVFL-60
No. of Filling Head Two Four
Production Rate* 15-30 Vials/Min. 30-60 Vials/Min.
Vial Specifications*** Diameter: 15mm to 70mm Height: 25mm to 140mm Diameter: 15mm to 70mm Height: 25mm to 140mm
Rubber Stopper 13mm, 20mm, 28mm 13mm, 20mm, 28mm
Filling Range 2ml to 100ml 50ml to 250ml
Filling Accuracy ±0.5-1% ±0.5-1%
Electrcial Characteristics 1 HP, 3 Phase 50 Hz, 4 wire system 1 HP, 3 Phase 50 Hz, 4 wire system
Optional Features** PLC with HMI Aluminium Profile Cabinet covering full machine PLC with HMI Aluminium Profile Cabinet covering full machine
*   Depends on Ampoule size & operator speed. ** We can supply as per customer requirements. *** With help of change parts.