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Ointment Manufacturing Plant

Ointment Manufacturing Plant

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Ointment Manufacturing Plant

Ointment Manufacturing Plant and Turnkey Projects developed by LITCO is one of the company’s trademarks designed and manufactured projects for Ointment Production. Ointment Manufacturing Plant in the Pharmaceutical, Ayurvedic and Cosmetic Industry is mainly used to produce Ointment and Oil based products. We are specialised in producing Customised Plants and Projects as per requirement and limitations of Clients with the help of our immense experience and expertise regarding the machineries. With regards to our manufacturing, the most important factor in producing Ointment is minimum manual contact and automatic handling of the produced liquids.

LITCO’s standard Ointment Mfg. Plant Model consists of the following:

  • Wax Phase Vessel (Top/Bottom Agitator)
  • Water Phase Vessel (Top/Bottom Agitator)
  • Manufacturing Vessel (Top Central Agitator & Bottom Emulsifier)
  • Storage/Holding Vessel
  • Portable Filtration Unit
  • Vacuum System for Online Transfer
  • In-line Homogenizer
  • Plant Pipeline
  • Automated Control Panel

Working Principle Of Ointment Mfg. Plant

The Wax Phase Vessel and Water Phase Vessel are filled with the oil-based wax and water respectively. LITCO offers both Vessels with Bottom or Top stirrer as per requirement. The Online Vacuum Transfer System transfers the oil and water to the main Manufacturing Vessel. The Mfg. Vessel is provided with a mechanical/magnetic stirrer that mixes the product to produce Emulsified solution. If required, the In-line Homogenizer recirculates the product for proper emulsified Ointment formation as per required density. Controlled Environment and Minimal contact are the two most critical criteria for producing Ointment. The jacketed and insulated Mfg. Vessel heats the product for better processing at optimal temperature. Through the Portable Filtration Unit, the newly made Ointment is rinsed off impurities. At the end the Ointment is stored in the Storage Vessel or send to the next processing line for filling.

 

Salient Features

  • All material transfers are done by vacuum ensuring zero retention in pre-phase vessel and inter-connecting pipeline.
  • Manufacturing vessels have opening arrangement of top dish hydraulically operated.
  • Top/bottom mounted mixer is with arrangement with SS 316 anchor with mirror polish along with PTFE arranged baffles/scrapper.
  • High speed homogenizer is provided at bottom arrangement with mechanical seal.
  • Choice of various type of anchor design. Open top with top Entry Agitator Cowl disc type or paddle, or Close top with top/bottom entry Agitator Cowl disc type or   propeller type stirrer.
  • Load Cell for fast & accurate measuring system of Filled Vessel quantity.
  • All the Vessels are CGMP standard (paint free construction).
  • All contact parts are made of SS 316 grade and non-contact parts SS 304.
  • All pipelines are joined with Tri-clover ended Joints assuring safe and smooth transport.
  • The gaskets used are of Silicon (food grade) to avoid contamination.
  • All pipe, pipe-fittings and valves are SS 304/ SS316 grade as per Customer requirement.
  • The entry of stirrer can be from top or bottom as per requirement.
  • The In-line Homogenizer or In-line Colloidal Mill provided as per Customer requirement.
  • Mechanical Seal is provided at the Stirrer Entry to prevent back-flow and contamination.
  • CIP & SIP online are provided within the closed circuit as per Customer’s Requirement.
  • VFD for Anchor agitators to vary the RPM as per Recipe and required process.
  • PLC with HMI Touchscreen with CFR 21 Part 11 complied with SCADA for fully Automatic Control & Processing.

 

At LITCO, we specialise in manufacturing Customised Ointment Mfg. Plants as per requirement. We also design customised model as per Customer’s needs and limitations. Please drop in your requirements under our Contacts for further specifications and quotations.

TECHNICAL SPECIFICATIONS
MODEL OINTPRO-50 OINTPRO-100 OINTPRO-500 OINTPRO-1000 OINTPRO-2000 OINTPRO-5000 OINTPRO-10000
  Capacity 50 Litres. 100 Litres. 500 Litres. 1000 Litres. 2000 Litres. 5000 Litres. 10000 Litres.
Gross Capacity 60 Litres. 120 Litres. 600 Litres. 1200 Litres. 2400 Litres. 6000 Litres. 12000 Litres.

 

MOC

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

All Non-Contact Parts SS304

·All Contact Parts SS316

All Non-Contact Parts SS304

·All Contact Parts SS316

All Non-Contact Parts SS304

Jacket Material Water Water Water Water Water Water Water
Heating Element Electrical/Steam Heater Electrical/Steam Heater Electrical/Steam Heater Electrical/ Steam Heater Electrical/ Steam Heater Electrical/ Steam Heater Electrical/ Steam Heater
  Material of Insulation Glass Wool Glass Wool Glass Wool Glass Wool Glass Wool Glass Wool Glass Wool
  Insulation 50 MM 50 MM 50 MM 50 MM 50 MM 50 MM 50 MM
Agitator Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer

 

Motor 

1 HP, 50-960 RPM, TEFC, ISI make motor 1 HP, 50-960 RPM, TEFC, ISI make motor 3 HP, 50-960 RPM, TEFC, ISI make motor 5 HP, 50-960 RPM, TEFC, ISI make motor 7.5/10 HP, 50-960 RPM, TEFC, ISI make motor 15 HP, 50-960 RPM, TEFC, ISI make motor 30 HP, 50-960 RPM, TEFC, ISI make motor
Power Supply 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC
A.C. Drive As per Customer requirement As per Customer requirement As per Customer requirement As per Customer requirement As per Customer requirement As per Customer requirement As per Customer  requirement
LITCO designs and manufactures Customised Ointment Processing & Packaging Machinery as per Customer’s Requirement apart from these Standard Models.