The Liquid Manufacturing Plant in the Pharmaceutical Industry is mainly used to produce Oral Liquid or Sugar Syrup. LITCO’s Liquid Syrup Manufacturing Plant in Kolkata, Bihar, Odisha-India,  is one of the company’s trademarks designed and manufactured projects for Syrup, Oral Solution, Oral Liquid Mfg. Plants. We are specialised in producing customised as per requirement Liquid Manufacturing Plant with the help of our immense experience and expertise regarding the machineries. With regards to our manufacturing, the most important factor in producing Liquid Syrup is minimum manual contact and automatic handling of the produced liquid.

LITCO’s standard Liquid Mfg. Plant Model consists of the following:

• Sugar Melting Vessel
• Syrup Manufacturing Vessel
• Holding/Storage Vessel
• Sugar Syrup Pre-filter
• Portable Filtration Unit
• Vacuum System for Online Transfer
• In-line Homogenizer
• Plant Pipeline
• Automated Control Panel

Working Principle Of Liquid Mfg. Plant

Controlled Environment and Minimal contact are the two most critical criteria for producing Pharmaceutical Oral Liquid. The standard procedure is to produce the Sugar by melting it at optimum temperature. The Sugar is transported to the Syrup Manufacturing Vessel with the help of the Vacuum Transfer System. The Syrup Mfg. Vessel is provided with a mechanical/magnetic stirrer that mixes the product to produce Emulsified solution. If required, the In-line Homogenizer recirculates the product for proper emulsion formation. Through the Portable Filtration Unit, the newly made Oral Solution is rinsed off impurities. At the end the Syrup is stored in the Storage Vessel or send to the next processing line for filling.

Salient Features

• All material transfers are done by vacuum hence assuring minimal contact.
• All the Vessels are CGMP standard (paint free construction).
• All contact parts are made of SS 316 grade and non-contact parts SS 304.
• All pipelines are joined with Tri-clover ended Joints assuring safe and smooth transport.
• The gaskets used are of Silicon (food grade) to avoid contamination.
• All pipe, pipe-fittings and valves are SS 304/ SS316 grade as per Customer requirement.
• The entry of stirrer can be from top or bottom as per requirement.
• The In-line Homogenizer or In-line Colloidal Mill provided as per Customer requirement.
• Mechanical Seal is provided at the Stirrer Entry to prevent back-flow and contamination.
• CIP & SIP online are provided within the closed circuit as per Customer’s Requirement.
•  PLC with HMI Touchscreen with CFR 21 Part 11 complied with SCADA for  full Automatic Control & Processing.

At LITCO, we specialise in manufacturing Customised Oral Liquid Mfg. Plants as per requirement. We also design customised model as per Customer’s needs and limitations. Please drop in your requirements under our Contacts for further specifications and quotations.