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Liquid Manufacturing Plant

Liquid Manufacturing Plant

Home / Liquid Manufacturing Plant

Liquid Manufacturing Plant

The Liquid Manufacturing Plant in the Pharmaceutical Industry is mainly used to produce Oral Liquid or Sugar Syrup. LITCO’s Liquid Manufacturing Plant is one of the company’s trademarks designed and manufactured projects for Syrup, Oral Solution, Oral Liquid Mfg. Plants. We are specialised in producing customised as per requirement Liquid Manufacturing Plant with the help of our immense experience and expertise regarding the machineries. With regards to our manufacturing, the most important factor in producing Liquid Syrup is minimum manual contact and automatic handling of the produced liquid.

LITCO’s standard Liquid Mfg. Plant Model consists of the following:

  • Sugar Melting Vessel
  • Syrup Manufacturing Vessel
  • Holding/Storage Vessel
  • Sugar Syrup Pre-filter
  • Portable Filtration Unit
  • Vacuum System for Online Transfer
  • In-line Homogenizer
  • Plant Pipeline
  • Automated Control Panel

Working Principle Of Liquid Mfg. Plant

Controlled Environment and Minimal contact are the two most critical criteria for producing Pharmaceutical Oral Liquid. The standard procedure is to produce the Sugar by melting it at optimum temperature. The Sugar is transported to the Syrup Manufacturing Vessel with the help of the Vacuum Transfer System. The Syrup Mfg. Vessel is provided with a mechanical/magnetic stirrer that mixes the product to produce Emulsified solution. If required, the In-line Homogenizer recirculates the product for proper emulsion formation. Through the Portable Filtration Unit, the newly made Oral Solution is rinsed off impurities. At the end the Syrup is stored in the Storage Vessel or send to the next processing line for filling.

 

Salient Features

  • All material transfers are done by vacuum hence assuring minimal contact.
  • All the Vessels are CGMP standard (paint free construction).
  • All contact parts are made of SS 316 grade and non-contact parts SS 304.
  • All pipelines are joined with Tri-clover ended Joints assuring safe and smooth transport.
  • The gaskets used are of Silicon (food grade) to avoid contamination.
  • All pipe, pipe-fittings and valves are SS 304/ SS316 grade as per Customer requirement.
  • The entry of stirrer can be from top or bottom as per requirement.
  • The In-line Homogenizer or In-line Colloidal Mill provided as per Customer requirement.
  • Mechanical Seal is provided at the Stirrer Entry to prevent back-flow and contamination.
  • CIP & SIP online are provided within the closed circuit as per Customer’s Requirement.
  •  PLC with HMI Touchscreen with CFR 21 Part 11 complied with SCADA for  full Automatic Control & Processing.

At LITCO, we specialise in manufacturing Customised Oral Liquid Mfg. Plants as per requirement. We also design customised model as per Customer’s needs and limitations. Please drop in your requirements under our Contacts for further specifications and quotations.

 

TECHNICAL SPECIFICATIONS
MODEL LIQUIPRO-50 LIQUIPRO-100 LIQUIPRO-500 LIQUIPRO-1000 LIQUIPRO-2000 LIQUIPRO-5000 LIQUIPRO-10000
  Capacity 50 Litres. 100 Litres. 500 Litres. 1000 Litres. 2000 Litres. 5000 Litres. 10000 Litres.
Gross Capacity 60 Litres. 120 Litres. 600 Litres. 1200 Litres. 2400 Litres. 6000 Litres. 12000 Litres.

 

MOC

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

·All Non-Contact Parts SS304

·All Contact Parts SS316

All Non-Contact Parts SS304

·All Contact Parts SS316

All Non-Contact Parts SS304

·All Contact Parts SS316

All Non-Contact Parts SS304

Jacket Material Water Water Water Water Water Water Water
Heating Element Electrical/Steam Heater Electrical/Steam Heater Electrical/Steam Heater Electrical/ Steam Heater Electrical/ Steam Heater Electrical/ Steam Heater Electrical/ Steam Heater
  Material of Insulation Glass Wool Glass Wool Glass Wool Glass Wool Glass Wool Glass Wool Glass Wool
  Insulation 50 MM 50 MM 50 MM 50 MM 50 MM 50 MM 50 MM
Agitator Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer Top/ Bottom Fixed Stirrer

 

Motor 

1 HP, 50-960 RPM, TEFC, ISI make motor 1 HP, 50-960 RPM, TEFC, ISI make motor 3 HP, 50-960 RPM, TEFC, ISI make motor 5 HP, 50-960 RPM, TEFC, ISI make motor 7.5/10 HP, 50-960 RPM, TEFC, ISI make motor 15 HP, 50-960 RPM, TEFC, ISI make motor 30 HP, 50-960 RPM, TEFC, ISI make motor
Power Supply 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC 415 V / 50 Hz/3 Ph/AC
A.C. Drive As per Customer requirement As per Customer requirement As per Customer requirement As per Customer requirement As per Customer requirement As per Customer requirement As per Customer  requirement
LITCO designs and manufactures Customised Liquid Processing & Packaging Machinery as per Customer’s requirement apart from the Standard Models.