Syrup Manufacturing Plant
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The Syrup Manufacturing Plant by LITCO is a specially designed for producing Patent Syrup Solution in the Homeopathic and Unani Industry. LITCO’s Syrup Manufacturing Plant is one of the company’s trademarks designed and manufactured projects. We are specialised in producing customised as per requirement Syrup Manufacturing Plant with the help of our immense experience and expertise regarding the machineries. Homeopathic and Unani developed Patent Syrup solution is efficiently processed to attain the required solution consisting of all required ingredients.
LITCO’s standard Syrup Mfg. Plant Model consists of the following:
- Sugar Melting Vessel (Top/Bottom Stirrer)
- Syrup Manufacturing Vessel (Top/Bottom Stirrer)
- Holding/Storage Vessel
- Sugar Syrup Pre-filter
- Portable Filtration Unit
- Liquid Transfer Pump
- Plant Pipeline
- Automated Control Panel
WORKING PRINCIPLE OF SYRUP MFG. PLANT
An essential factor for producing Syrup is proper mixing and melting of the basic ingredients. It is executed in a Sugar Melting Vessel where it is carefully stirred to get rid of any air molecules inside. After the melting process is completed, the solution is sent with the help of a Liquid Transfer Pump to the Manufacturing Vessel where it is again mixed with other ingredients or water as required for final preparation. The solution is passed through a Portable Filtration Unit to rinse of all the impurities into the Storage Vessel. According to production process, the product is stored in the vessels as required and then sent forward for filling and packaging. LITCO’s machinery are specially designed to carry out these processes efficiently providing high value product quality and quantity.
SALIENT FEATURES
- All the Vessels are CGMP standard (paint free construction).
- All contact parts are made of SS 316 grade and non-contact parts SS 304.
- All pipelines are joined with Tri-clover ended Joints assuring safe and smooth transport.
- The gaskets used are of Silicon (food grade) to avoid contamination.
- All pipe, pipe-fittings and valves are SS 304/ SS316 grade as per Customer requirement.
- The entry of stirrer can be from top or bottom as per requirement.
- Filter Press is Zero Dead Leg type to ensure maximum Filtration with almost null wastage.
- The In-line Homogenizer or In-line Colloidal Mill provided as per Customer requirement.
- Mechanical Seal is provided at the Stirrer Entry to prevent back-flow and contamination.
- CIP & SIP online are provided within the closed circuit as per Customer’s Requirement.
At LITCO, we specialise in manufacturing Customised Syrup Manufacturing Plants as per requirement. We also design customised model as per Customer’s needs and limitations. Please drop in your requirements under our Contacts for further specifications and quotations.
TECHNICAL SPECIFICATIONS | |||||
MODEL | LIQUIPRO-50 | LIQUIPRO-100 | LIQUIPRO-500 | LIQUIPRO-1000 | LIQUIPRO-2000 |
Capacity | 50 Litres. | 100 Litres. | 500 Litres. | 1000 Litres. | 2000 Litres. |
Gross Capacity | 60 Litres. | 120 Litres. | 600 Litres. | 1200 Litres. | 2400 Litres. |
MOC | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 |
Jacket Material | Water | Water | Water | Water | Water |
Heating Element | Electrical/Steam Heater | Electrical/Steam Heater | Electrical/Steam Heater | Electrical/ Steam Heater | Electrical/ Steam Heater |
Material of Insulation | Glass Wool | Glass Wool | Glass Wool | Glass Wool | Glass Wool |
Insulation | 50 MM | 50 MM | 50 MM | 50 MM | 50 MM |
Agitator | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer |
Filter Press | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg |
Power Supply | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC |
A.C. Drive | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement |
LITCO designs and manufactures Customised Homeopathic/Unani Processing & Packaging Machinery as per Customer’s requirement apart from the Standard Models. |