Shampoo & Lotion Manufacturing Plant
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LITCO’s Shampoo & Lotion Manufacturing Plant is one of the company’s trademarks designed and manufactured projects for Shampoo & Lotion Mfg. Plants. We are specialised in producing customised as per requirement Shampoo, Lotion & Cream Manufacturing Plant with the help of our immense experience and expertise regarding the machineries. The Cosmetics Industry is a booming economy as lifestyle products are regularly important in our day to day lives. This Manufacturing Plant in the Cosmetics and Lifestyle Industry is mainly used to produce beauty and grooming products. With regards to our manufacturing, the most important factor in producing Solution like Shampoo & Lotion minimum manual contact and automatic handling of the produced liquid. Best Shampoo & lotion manufacturing plant in Kolkata, Bihar, Odisha, Jharkhand-India
LITCO’s standard Shampoo & Lotion Mfg. Plant Model consists of the following:
- Ingredients Melting Vessel
- Liquid Manufacturing Vessel
- Holding/Storage Vessel
- Liquid Solution Pre-filter
- Portable Filtration Unit
- Vacuum System for Online Transfer
- Desk Filter
- In-line Homogenizer
- Plant Pipeline
- Automated Control Panel
WORKING PRINCIPLE OF SHAMPOO & LOTION MFG. PLANT
Controlled Environment and Minimal contact are the two most critical criteria for producing Cosmetics Solution Liquid. The standard procedure is to produce the Ingredients/Sugar by melting it at optimum temperature. The Solution is transported to the Liquid Manufacturing Vessel with the help of the Vacuum Transfer System. The Liquid Mfg. Vessel is provided with a mechanical/magnetic stirrer that mixes the product to produce Emulsified solution. If required, the In-line Homogenizer recirculates the product for proper emulsion formation. Through the Portable Filtration Unit, the newly made Shampoo or Lotion Solution is rinsed off impurities. At the end, the produced Shampoo or Lotion is stored in the Storage Vessel or send to the next processing line for filling.
SALIENT FEATURES
- All material transfers are done by vacuum hence assuring minimal contact.
- All the Vessels are CGMP standard (paint free construction).
- All contact parts are made of SS 316 grade and non-contact parts SS 304.
- All pipelines are joined with Tri-clover ended Joints assuring safe and smooth transport.
- The gaskets used are of Silicon (food grade) to avoid contamination.
- All pipe, pipe-fittings and valves are SS 304/ SS316 grade as per Customer requirement.
- The entry of stirrer can be from top or bottom as per requirement.
- The In-line Homogenizer or In-line Colloidal Mill provided as per Customer requirement.
- Mechanical Seal is provided at the Stirrer Entry to prevent back-flow and contamination.
- CIP & SIP online are provided within the closed circuit as per Customer’s Requirement.
- PLC with HMI Touchscreen with CFR 21 Part 11 complied with SCADA for fully Automatic Control & Processing.
At LITCO, we specialise in manufacturing Customised Shampoo & Lotion Mfg. Plants as per requirement. We also design customised model as per Customer’s needs and limitations. Please drop in your requirements under our Contacts for further specifications and quotations.
TECHNICAL SPECIFICATIONS | |||||||
MODEL | COSMIPRO-50 | COSMIPRO-100 | COSMIPRO-500 | COSMIPRO-1000 | COSMIPRO-2000 | COSMIPRO-5000 | COSMIPRO-10000 |
Capacity | 50 Litres. | 100 Litres. | 500 Litres. | 1000 Litres. | 2000 Litres. | 5000 Litres. | 10000 Litres. |
Gross Capacity | 60 Litres. | 120 Litres. | 600 Litres. | 1200 Litres. | 2400 Litres. | 6000 Litres. | 12000 Litres. |
MOC | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 All Non-Contact Parts SS304 | ·All Contact Parts SS316 All Non-Contact Parts SS304 | ·All Contact Parts SS316 All Non-Contact Parts SS304 |
Jacket Material | Water | Water | Water | Water | Water | Water | Water |
Heating Element | Electrical/Steam Heater | Electrical/Steam Heater | Electrical/Steam Heater | Electrical/ Steam Heater | Electrical/ Steam Heater | Electrical/ Steam Heater | Electrical/ Steam Heater |
Material of Insulation | Glass Wool | Glass Wool | Glass Wool | Glass Wool | Glass Wool | Glass Wool | Glass Wool |
Insulation | 50 MM | 50 MM | 50 MM | 50 MM | 50 MM | 50 MM | 50 MM |
Agitator | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer |
Motor | 1 HP, 50-960 RPM, TEFC, ISI make motor | 1 HP, 50-960 RPM, TEFC, ISI make motor | 3 HP, 50-960 RPM, TEFC, ISI make motor | 5 HP, 50-960 RPM, TEFC, ISI make motor | 7.5/10 HP, 50-960 RPM, TEFC, ISI make motor | 15 HP, 50-960 RPM, TEFC, ISI make motor | 30 HP, 50-960 RPM, TEFC, ISI make motor |
Power Supply | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC |
A.C. Drive | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement |
*Other Capacity can be made as per Customer’s Requirement