Ayurvedic Oil Manufacturing Plant
Home / Ayurvedic Oil Manufacturing Plant
Ayurvedic Oil Manufacturing Plant
LITCO’s own designed and manufactured Ayurvedic Oil Manufacturing Plant is specially developed for producing Ayurvedic Hair, Body and Message Oil. It is mainly used in the Ayurvedic Industry is mainly used to produce Oil solutions for common purpose use. LITCO’s Ayurvedic Oil Manufacturing Plant in Kolkata, Wst Bengal, Bihar, Odisha, Jharkhand, Assam & all over India, is one of the company’s trademarks designed and manufactured projects as we are specialised in producing customised as per requirement Plants with the help of our immense experience and expertise regarding the machineries. The most important aspect of Ayurvedic Oil is its extraction, Processing and Filtration from Ayurvedic Herbs such as Ashwagandha, Triphala, Turmeric or Cumin. These are efficiently done with the help of our machinery for high quality production.
LITCO’s standard Ayurvedic Oil Mfg. Plant Model consists of the following:
- Herbs Decoction Vessel
- Oil Manufacturing Vessel (Top/Bottom Agitator)
- Holding/Storage Vessel
- Portable Filtration Unit (Zero Dead Leg Filter Press)
- Vacuum System for Online Transfer
- In-line Homogenizer
- Transfer Pump
- Plant Pipeline
- Automated Control Panel
WORKING PRINCIPLE OF AYURVEDIC OIL MFG. PLANT
The difference between Ayurvedic Oil and other Oil based products is that Ayurvedic Oil is extracted from naturally found Herbs. The essential Oils are extracted in a specially designed Jacketed Decoction Vessel by heating. The extracted Oil is sent to the Manufacturing Vessel with the help of an In-line shearer. The Manufacturing Vessel is equipped with a stirrer where other necessary ingredients are added for the production of the Oil. The Oil is finally passed through a filtration unit like Zero Dead Leg Filter Press to rinse off the impurities and send it to the Storage Vessels. From the Storage Vessel it is further sent to the Packaging Section. Controlled Environment, Minimal contact and proper filtration and extraction are the most critical criteria for producing Ayurvedic Oil.
SALIENT FEATURES
- All the Vessels are CGMP standard (paint free construction).
- All contact parts are made of SS 316 grade and non-contact parts SS 304.
- The Decoction Vessel is specially designed to remove the herbs after heating.
- Zero Dead Leg Filter Press is provided for the best filtration possibility.
- The entire plant can be automized with the help of PLC and HMI Touchscreen.
- All pipelines are joined with Tri-clover ended Joints assuring safe and smooth transport.
- The gaskets used are of Silicon (food grade) to avoid contamination.
- All pipe, pipe-fittings and valves are SS 304/ SS316 grade as per Customer requirement.
- The entry of stirrer can be from top or bottom as per requirement.
- The In-line Homogenizer or In-line Colloidal Mill provided as per Customer requirement.
- Mechanical Seal is provided at the Stirrer Entry to prevent back-flow and contamination.
- CIP & SIP online are provided within the closed circuit as per Customer’s Requirement.
- PLC with HMI Touchscreen with CFR 21 Part 11 complied with SCADA for fully Automatic Control & Processing.
At LITCO, we specialise in manufacturing Customised Ayurvedic Oil Manufacturing Plants as per requirement. We also design customised model as per Customer’s needs and limitations. Please drop in your requirements under our Contacts for further specifications and quotations.
TECHNICAL SPECIFICATIONS | |||||||
MODEL | OILPRO-50 | OILIPRO-100 | OILIPRO-500 | OILIPRO-1000 | OILIPRO-2000 | OILIPRO-5000 | OILIPRO-10000 |
Capacity | 50 Litres. | 100 Litres. | 500 Litres. | 1000 Litres. | 2000 Litres. | 5000 Litres. | 10000 Litres. |
Gross Capacity | 60 Litres. | 120 Litres. | 600 Litres. | 1200 Litres. | 2400 Litres. | 6000 Litres. | 12000 Litres. |
MOC | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 ·All Non-Contact Parts SS304 | ·All Contact Parts SS316 All Non-Contact Parts SS304 | ·All Contact Parts SS316 All Non-Contact Parts SS304 | ·All Contact Parts SS316 All Non-Contact Parts SS304 |
Jacket Material | Water | Water | Water | Water | Water | Water | Water |
Heating Element | Electrical/Steam Heater | Electrical/Steam Heater | Electrical/Steam Heater | Electrical/ Steam Heater | Electrical/ Steam Heater | Electrical/ Steam Heater | Electrical/ Steam Heater |
Material of Insulation | Glass Wool | Glass Wool | Glass Wool | Glass Wool | Glass Wool | Glass Wool | Glass Wool |
Insulation | 50 MM | 50 MM | 50 MM | 50 MM | 50 MM | 50 MM | 50 MM |
Agitator | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer | Top/ Bottom Fixed Stirrer |
Filter Press | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg | Zero Dead Leg |
Power Supply | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC | 415 V / 50 Hz/3 Ph/AC |
A.C. Drive | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement | As per Customer requirement |
LITCO designs and manufactures Customised Ayurvedic Oil Processing & Packaging Machinery as per Customer’s requirement apart from the Standard Models. |